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  Benzonase
Fractogel® EMD
Silica
Self Packer
 

Instructions for LSS


Benzonase
  Benzonase ELISA Kit II Protocol

Fractogel® EMD Resins Packing Procedure
  Fractogel Packing in 1.0 to 2.6 cm ID Columns
Fractogel Packing in 5 to 20 cm ID Columns
Fractogel Packing Demonstration
Chromatography Training Course Complete Guide

Silica
  Column Chromatography: Controlling Water Content; Determining Moisture in Silica Gel or Alumina  
Column Chromatography with Large Particle Silica Gels
Making TLC Plates from Bulk TLC Silica Gels  
Packing Silica Gels for Use in Flash Chromatography  
Preparing Silica Gel for Better Column Chromatography  

Self Packers: Operation of the Packed Column
  Operation of the Packed Column
Column Storage after Use
Emptying the Column



Self Packers

Operation of the Packed Column
3.1 Start Up of the Packed Column
The packed column is connected to the HPLC pump as well as a suitable injection system. It is recommended that the tubing is purged before connecting to the detector to prevent any possible contamination of the detector flow cell and subsequent blockage by fines from the packing material. This may be especially prevalent with certain irregular materials especially if they have been mishandled previously.

Important:

Maximum operating pressure of 200 bar (3000PSI) for the column tube should NOT be exceeded.

Column inlet is on piston side whereas connection to detector is on flange for column cover side.

The sorbent bed is stabilized by compressing the column piston to the appropriate pressure using the hydraulic cylinder.

Important:

Safety reasons require NOT to exceed a maximum hydraulic pressure of 100 bar (1500PSI).

This piston is fixed in its position by screwing in the piston safety stop until it meets the piston.

RP-sorbents are directly conditioned with an appropriate eluent. For buffered systems, buffer salt precipitation must be avoided (rinsing with unbuffered eluent).

Si-sorbents are rinsed according to following procedure with 2-propanol to achieve an optimized column bed.

The column is now operated for approximately 1 minute at maximum possible elution speed. The hydraulic cylinder and piston safety stop are then re-adjusted and the packing is again stablized at high flow.

This procedure should be repeated 3-4 times to achieve maximum bed stability.

The packing is now tested for efficiency and peak symmetry according to manufacturer's data for the packing material.
3.2 Testing the Integrity of the Packing

General information regarding efficiency and symmetry testing of Merck KGaA packing materials:

Since Merck KGaA, Darmstadt, Germany, LiChrospher® and LiChroprep® packing materials are characterized by the use of extensive selectivity tests at the time of manufacture, further testing for reproducibility of packing selectivity is not necessary.

With all other materials it is recommended that you perform a selectivity test using suitable test substances (similar to the substance mixture to be separated) in addition to the efficiency test, especially for critical separations.

For efficiency testing
for RP-sorbents: a mixture of phthalates is used, which are tested in methanol/water 80/20 (v/v) at high flow (approximately 40ml/min).

for Si-sorbents: a mixture of anisoles is used which are tested in n-heptane/1,4-dioxane 90/10 (v/v) at high flow (approximately 40ml/min). Flow rates of approximately 40ml/min correspond with a flow of 1ml/min in an analytical 4mm ID column and should enable a side by side comparison to be made.
3.3 Operation of the Column "in the Packing System" (Hydraulic Packing Stand)
Operation of the column "in the packing system" is outlined according to the instructions above.
3.4 Operation of the Column "Remote from the Packing System" (Hydraulic Packing Stand) as a Conventional Column
To operate the column without the stand, the piston is fixed in its final position using the piston safety stop, the 3 domed nuts are loosened, and the column is removed from the hydraulic stand. As a replacement for the draw rods, 3 screws M10x45 are installed and screwed together with the 3 domed nuts.

Important:

Operation of the column without these additional 3 screws is not recommended and can lead to column damage !

Using as a stand alone column without the hydraulic packing stand is now possible.

If efficiency should descrease during operation of the column, the column can be reinstalled in the hydraulic packing stand by reversing the steps described above, and the packing can be restablized as described in 3.1.

The hydraulic packing stand itself can thus be utilized for the packing of additional columns.

Column Storage After Use
  As a general rule, normal phase silica columns are stored in hexane or heptane. Reversed-phase silicas can be stored in 100% acetonitrile or methanol. Aqueous mixtures of acetonitrile and methanol are also commonly used but not all silicas can be stored with water. However, the final criterion for storage solvent will be the recommendations of the silica gel manufacturer.
4.1 Following are some tips which are easily forgotten when hurried (at the end of the day or the week):

Before removing the column from the system, all buffers should be rinsed out. Some buffers are an ideal growth medium for microorganisms which in turn could increase the packing volume and thus the back pressure. The silica may then become irreversibly contaminated. Also, leaving buffer salts in a column could cause corrosion of the metal. The salts may also crystallize or precipitate leading to high back pressures. In either case, the column may have to be unpacked and the silica discarded.

If sample components have become adsorbed to the silica at the column inlet, much time and solvent can be saved by disconnecting the outlet line from the detector and backflushing the column with solvent strong enough to dislodge the adsorbed material. This will also flush any particulate matter that has accumulated on the frit. Keep the original inlet line disconnected and let the solvent go to waste. Never backflush through the detector flow cell.

To determine a suitable solvent for cleaning the column, the raw sample can be applied to a TLC plate (such as a 5x10mm or 5x7.5mm Aluminum backed plate) and eluted with various solvents. The solvent that causes the total sample spot to move with the solvent front is the solvent which is strong enough to clean the sample and maxtrix components from the column.

Always maintain sample and buffer salt solubility when changing eluents. Also, eluent changeovers should be done in a manner that maintains miscibility of organic solvents with aqueous eluents and of organic solvent with each other. By doing so, back pressure problems associated with precipitation of sample or salts and immiscible solvents will be avoided.

Emptying the Column
5.1 Removing the Sorbent from the Packed Column
Removal of the column packing should only be carried out using the packing stand. To remove the packing, proceed as follows:

a) Turn off the eluent pump, remove eluent inlet and outlet lines from the column
b) Release the piston safety stop with the hydraulic pump using slight pressure and unscrew it from the inlet flange
c) Remove the outlet flange for column cover in reverse order as described in 1.2.6 "Assembly of the Column Head"
d) Install the packing reservoir onto the column as described in 2.1.3
e) Expel the packing by operating the hydraulic pump and pushing the packing material and piston assembly into the packing reservoir. As soon as the hydraulic cylinder has reached the piston safety stop, packing extrusion rods are installed and packing is completely emptied.

Important:

It is imperative that the PEEK capillary is guided into the groove in the piston stop thread of the inlet flange or the capillary will be damaged.

f) The expelled packing can be discarded or repurified for later reuse.
5.2 Preparation for Re-Packing
a) The piston baody if carefully removed from the column and cleaned using compressed air.
b) It is recommended that the frit holder is unscrewed from the piston body after 3-4 packings and the frit cleaned using ultrasound or rinsing with a 1N NaOH solution or other suitable method (depending on the type of packing material, samples and eluents). A similar procedure is recommended for the frit.

Important:

The even permeability of the frits is very important for the optimal efficiency of the system.

c) After thorough cleaning of the column tube and associated components, the system can be used immediately for repacking.

Important:

The life of the seals is increased significantly if all solid particles are carefully removed from the surface of the seals and ALL items they contact.


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EMD Chemicals is Merck KGaA, Darmstadt, Germany in the US and Canada.